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PACK EXPO 2026

Chicago • 18 OCT '26

News

www.intralogisticsmag.com
Signode News

Integrated End-of-Line Packaging Automation for the Digital Supply Chain

Signode demonstrates automated material handling and robotic palletizing systems designed to optimize high-throughput warehouse logistics and minimize manual operational touchpoints.

  www.signode.com
Integrated End-of-Line Packaging Automation for the Digital Supply Chain

Signode is exhibiting integrated technologies for case handling, collaborative robotic palletizing, and stretch wrapping intended for manufacturing and warehouse distribution environments. The demonstrated systems connect end-of-line packaging processes with autonomous mobile robotics to support continuous inventory flow across the digital supply chain.

Coordinated Robotic Palletizing and Material Flow
To address changing production requirements and labor constraints in packaging workflows, the integration of collaborative robotics with automated case preparation reduces manual intervention. The showcased architecture links a Simplimatic collaborative robotic palletizer with the Little David LDX-RC random case opener and LDX-RTB semi-automatic random case sealer. Connected via Simpli-flex intelligent product conveyors, this setup provides a flexible, semi-automated workflow capable of managing varied case formats. According to Rick Hantke, Senior Director of Marketing and Product Management, integrating the movement of cases, pallets, and packaging materials across the end-of-line workflow provides manufacturers with a scalable foundation for subsequent automation phases.

High-Capacity Stretch Wrapping and Autonomous Storage
High-throughput distribution requires sustained machinery operation with minimal downtime for consumable replenishment. The Octopus Prestige automatic stretch wrapping machine operates in tandem with TP-12 strapping machines and utilizes the RollCycler film roll exchange system. This specific subsystem automatically delivers and reloads up to eight film rolls within a compact footprint, maintaining continuous production up-time. To coordinate pallet movement and reduce manual touchpoints, the architecture employs an Autonomous Mobile Robot (AMR) forklift. The AMR units interface with the StorFast Automated Storage and Retrieval System (ASRS), a mechanism engineered to increase warehouse storage density, synchronize inventory control, and physically connect upstream packaging with downstream logistics.


Integrated End-of-Line Packaging Automation for the Digital Supply Chain

Mobile Strapping Systems and Protective Logistics
For decentralized or varied strapping tasks within manufacturing and warehousing environments, battery-powered hand tools offer a portable alternative to fixed strapping stations. The new BXT Go battery-powered strapping hand tool, alongside the established BXT4 series for plastic strapping, provides calibrated tensioning for everyday load securement. Furthermore, the broader logistics ecosystem utilizes structural protective materials such as dunnage bags, edge protection, and custom packaging substrates including Multi-Wall, PDM, and Reddi-Pac to prevent load shifting during transit. These technologies are on display at the PACK EXPO International 2026 trade show, taking place October 18–21 at McCormick Place in Chicago, Illinois.

Additional Context
This section details technical specifications and competitive benchmarking not included in the original news release.

Within the automated stretch wrapping sector, the Octopus Prestige utilizes a rotary ring architecture. Unlike traditional turntable wrappers (such as those manufactured by Lantech) where the pallet rotates, or rotary arm wrappers (like certain Robopac models) that require a larger operational radius, a rotary ring machine keeps the pallet stationary while the film carriage revolves along a circular overhead track. This mechanical approach allows for significantly higher throughput rates, often exceeding 100 loads per hour, and prevents lightweight or unstable loads from shifting due to the centrifugal forces generated by turntable rotation.

In the material handling domain, the integration of Autonomous Mobile Robots (AMRs) with Automated Storage and Retrieval Systems (ASRS) represents an operational shift from fixed-path Automated Guided Vehicles (AGVs). While AGVs rely on physical infrastructure like magnetic tape or wires, AMRs utilize LiDAR and simultaneous localization and mapping (SLAM) to navigate dynamically. By networking these AMRs directly with an ASRS like the StorFast system, facilities can automate the intermediate transfer of pallets between the high-density storage racks and the final shipping docks without fixed conveyor lines, matching the flexibility of competing logistics solutions from integrators such as Dematic or SSI Schaefer.

Edited by Aishwarya Mambet, Induportals Editor, with AI assistance.

www.signode.com

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