Multi-brand AMR and AGV fleet integration software

The increasing use of autonomous mobile robots (AMRs) and automated guided vehicles (AGVs) in warehouses and manufacturing sites is driving demand for interoperable fleet control. In this context, Bosch Rexroth introduced the ROKIT Locator and ROKIT Navigator software modules to enable coordinated operation of multi-vendor robot fleets based on the VDA 5050 communication standard.

Coordinating mixed robot fleets in modern intralogistics
Manufacturing plants, fulfilment centres and distribution warehouses are increasingly deploying autonomous transport systems to address labour shortages, improve transparency and optimise internal logistics processes.

Many operators combine AMRs and AGVs from different suppliers to cover a wide range of transport requirements, from small container handling to pallet transport of loads up to 1,000 kg. However, the growing number of autonomous vehicles increases the need for centralised fleet management to maintain efficient and predictable workflows.

Bosch Rexroth addresses this requirement through the open VDA 5050 interface, which enables standardised communication between vehicles from different manufacturers and supports integration within a digital supply chain environment.

Software-based approach to deployment and engineering
Bosch Rexroth’s modular software architecture supports localisation, motion planning and fleet orchestration within intralogistics automation systems. By relying on open standards, the software reduces integration complexity and supports shorter commissioning phases.

This approach is already used by companies such as K.Hartwall, which integrates the ROKIT Locator localisation module and the ROKIT Navigator navigation software into its A-MATE^® FreeLift AGV platform to support flexible automation deployments.

Localisation without infrastructure modifications
The ROKIT Locator software enables vehicle localisation using natural feature navigation, eliminating the need for additional markers or guidance infrastructure. The system is compatible with common laser scanners, vehicle platforms and industrial PCs and can be deployed in both new installations and existing vehicles.

The software detects environmental changes in real time, automatically updates maps and distributes these updates across the fleet. This enables dynamic adaptation to changing warehouse layouts or production environments.

Navigation and motion planning across vehicle types
ROKIT Navigator manages route planning and vehicle motion control within autonomous fleets. Its modular architecture supports integration through the VDA 5050 interface and compatibility with different vehicle kinematics.

The system enables precise manoeuvring in confined industrial environments and accurate positioning at loading, unloading and charging stations. It also detects temporary obstacles such as forklifts or pallets and can determine whether to reroute or stop while reporting events to fleet management systems.

Through shared localisation maps, fleet vehicles operate with consistent navigation data, supporting daily operations, maintenance planning and future fleet expansion. Routes, transfer points and transport orders can be configured through a graphical interface without the need for programming, reducing operator training requirements.

Cybersecurity and integration into industrial IT environments
ROKIT Locator and ROKIT Navigator can be combined with compatible third-party mobile robots to reduce engineering effort traditionally associated with intralogistics automation projects. This software-based integration approach can shorten deployment timelines and reduce overall implementation costs.

The software modules comply with the cybersecurity requirements of the NIS-2 directive and are designed for integration into secure industrial IT architectures. This supports protection against unauthorised access and cyber threats while enabling regulatory compliance in connected automation environments.

Edited by industrial journalist Aishwarya Mambet, with AI-assistance.

www.boschrexroth.com