Low-Profile Manipulator for Carton Handling in Tight Spaces

End-of-line operations in packaging and intralogistics often involve repetitive carton handling under space and height constraints. In this context, Dalmec has introduced a low-column version of its Partner Equo manipulator designed for picking, transferring, and palletizing cartons in confined production environments.

Designed for low-clearance production environments
The system is intended for industries such as food processing, chemicals, pharmaceuticals, cosmetics, packaging, and intralogistics, where end-of-line handling must adapt to restricted layouts.

This version of the Partner Equo manipulator integrates a low-profile column to address ceiling height limitations commonly found in production and logistics facilities. It is mounted on a self-supporting base that can be repositioned using a pallet jack, allowing flexible deployment without fixed installation.

Pneumatic handling with interchangeable gripping
The manipulator operates as a self-balancing pneumatic system, using compressed air as its sole energy source. It is equipped with an interchangeable vacuum-based gripping device designed to handle cartons with varying dimensions, shapes, and weights.

The gripper is connected to the terminal arm and incorporates an automatic balancing mechanism that maintains load stability during handling. This allows cartons weighing up to 30 kg to be lifted and transferred while remaining in a horizontal orientation, supporting product integrity during movement and pallet placement.

Reach, stroke, and repetitive operation capability
The system is designed for repetitive handling tasks with a working radius of up to 4000 mm and a vertical stroke of up to 1800 mm. These parameters define the manipulator’s operating envelope, enabling coverage of typical end-of-line palletizing zones.

Its configuration as a weight-compensating system reduces the physical force required from the operator, supporting consistent handling performance across repeated cycles.

Operator interaction and maneuverability
The dual articulated arm structure provides a wide range of motion and allows direct control through the gripper or the load itself. This configuration supports handling in offset positions and across the full working area without requiring significant operator effort.

The system is designed to maintain ergonomic working conditions while ensuring controlled movement and positioning of loads during transfer and palletizing tasks.

Adaptation to modular production layouts
The manipulator’s structure supports integration into confined workspaces through configurable arm geometries and dimensions. This modular approach enables adaptation to specific layout constraints in packaging lines and intralogistics workflows.

By combining pneumatic handling, adjustable reach, and interchangeable gripping, the system addresses operational requirements where space limitations and repetitive handling intersect.

Edited by Aishwarya Mambet, Induportals Editor, with AI assistance.

www.dalmec.com